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Re: Shear Stud Welding In The Field with Galvanized Steel

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I would agree with the ironworkers on this. Most stud guns will not provide a good weld with any type of coating on the steel; paint or galvanizing and don't even try to stick weld them in the field. Weld one and test it. Most studs will pop off with the first blow.

The coating contaminates the weld pool below the stud that is contained by the ferrule.

*Davis G. Parsons II PE RA *
/Texas Engineer 42397//
Texas Architect  9462/
Fort Worth, Texas

On 1/6/2014 1:55 PM, Bill Polhemus wrote:
We're having a bit of a controversy here. I'm specifying field-installed
shear studs for our steel beams, through galvanized form deck (Vulcraft VLI 1.5") into WF steel beams. I know personally that this is commonly done but I'm dealing with an industrial contractor for whom this is unusual. They claim they will have to grind off the galvanizing on the top flanges to do this. I wonder why it's a big deal since we're already going through the galvanized form deck. But maybe I'm looking at it all wrong.

Anyone got any experience to share?

W. L. Polhemus, Jr. P.E.


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